DRIVE BELT > INSTALLATION

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1. INSTALL FAN AND GENERATOR V BELT


A191887E01

  1. Temporarily install the V-ribbed belt onto each pulley.
    Text in Illustration 
    *1
    		Crankshaft Pulley
    *2
    		Water Pump Assembly
    *3
    		Generator Assembly

    NOTICE:
    1. Before installing the V-ribbed belt, check each pulley for any kind of liquid and chips.
    2. Check that the ribs of the V-ribbed belt are correctly fitted into the grooves of the pulleys.



2. ADJUST FAN AND GENERATOR V BELT


A191886E02

  1. Turn the bolt B to adjust the tension of the V-ribbed belt.
    Text in Illustration 
    *1
    		Bolt B
    *2
    		Bolt A
    *3
    		Bolt C

  1. Tighten fixing bolts A and C.

    Torque:
    Bolt A:
    54 N*m{ 551 kgf*cm , 40 ft.*lbf }
    Bolt C:
    21 N*m{ 214 kgf*cm , 15 ft.*lbf }



3. INSPECT FAN AND GENERATOR V BELT


    A191887E03

  1. Check the fan and generator V-ribbed belt deflection (when inspecting a vehicle w/o No. 1 engine cover, or without the No. 1 engine cover installed).
    Text in Illustration 
    *1
    		Crankshaft Pulley
    *2
    		Water Pump Pulley
    *3
    		Generator Pulley
    V100135
    		Specified Point

    Deflection:
    Pressing Force
    N (kg, Ib)
    		New Belt
    mm (in.)
    		Used Belt
    mm (in.)
    10
    (10, 22)
    		8.0 to 10.5
    (0.315 to 0.413)
    		11.0 to 14.0
    (0.433 to 0.551)

    NOTICE:
    1. Check the belt deflection between the pulleys at the indicated measurement point (directly between the pulleys).
    2. When installing a new belt, set its deflection value as specified.
    3. When checking a belt used for over 5 minutes, confirm that the deflection value is within the specified range for a used belt.
    4. When reinstalling a belt used for over 5 minutes, check whether its deflection value is within the specified range for a used belt.



    A240170E01

  1. Check the fan and generator V-ribbed belt deflection (when inspecting a vehicle while the No. 1 engine cover is installed).
    Text in Illustration 
    *1
    		Crankshaft Pulley
    *2
    		Water Pump Pulley
    *3
    		Generator Pulley
    V100135
    		Specified Point

    Deflection:
    Pressing Force
    N (kg, Ib)
    		New Belt
    mm (in.)
    		Used Belt
    mm (in.)
    10
    (10, 22)
    		4.5 to 6.0
    (0.177 to 0.236)
    		6.5 to 7.5
    (0.256 to 0.295)

    NOTICE:
    1. Check the belt deflection between the pulleys at the indicated measurement point (on the left side of the generator pulley, 55 mm (2.165 in.) from the center of the pulley).
    2. When installing a new belt, set its deflection value as specified.
    3. When checking a belt used for over 5 minutes, confirm that the deflection value is within the specified range for a used belt.
    4. When reinstalling a belt used for over 5 minutes, check whether its deflection value is within the specified range for a used belt.



4. INSTALL NO. 1 V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT


A191881E01

  1. Temporarily install the V-ribbed belt onto each pulley.
    Text in Illustration 
    *1
    		Crankshaft Pulley
    *2
    		Idler Pulley
    *3
    		Cooler Compressor Assembly

    NOTICE:
    1. Before installing the V-ribbed belt, check each pulley for any kind of liquid and chips.
    2. Check that the ribs of the V-ribbed belt are correctly fitted into the grooves of the pulleys.



5. ADJUST NO. 1 V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT


A191885E02

  1. Turn the bolt B to adjust the tension of the V-ribbed belt.
    Text in Illustration 
    *1
    		Bolt B
    *2
    		Bolt A

  1. Tighten bolt A.



6. INSPECT NO. 1 V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT


    A191881E03

  1. Check the No. 1 (cooler compressor to crankshaft pulley) belt.
    Text in Illustration 
    *1
    		Crankshaft Pulley
    *2
    		Idler Pulley
    *3
    		Cooler Compressor Assembly
    V100135
    		Specified Point

    Deflection:
    Pressing Force
    N (kg, Ib)
    		New Belt
    mm (in.)
    		Used Belt
    mm (in.)
    10
    (10, 22)
    		8.0 to 10.0
    (0.315 to 0.394)
    		11.0 to 14.0
    (0.433 to 0.551)

    NOTICE:
    1. Check the No. 1 (cooler compressor to crankshaft pulley) belt deflection at the specified point.
    2. When installing a new belt, set its deflection value as specified.
    3. When checking a belt used for over 5 minutes, confirm that the deflection value is within the specified range for a used belt.
    4. When reinstalling a belt used for over 5 minutes, check whether its deflection value is within the specified range for a used belt.



7. INSTALL NO. 1 ENGINE COVER (w/ No. 1 Engine Cover)


A240172E01

  1. Temporarily install the No. 1 engine cover with the 2 bolts and nut.

  1. Fully tighten the 2 bolts and nut in the order shown in the illustration.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



8. INSTALL NO. 1 COOLER COVER (w/ No. 1 Cooler Cover)


A240173E01

  1. Temporarily install the No. 1 cooler cover with the 2 nuts.

  1. Fully tighten the 2 nuts in the order shown in the illustration.

    Torque:
    9.8 N*m{ 100 kgf*cm , 87 in.*lbf }



9. INSTALL NO. 3 ENGINE UNDER COVER


A191832

  1. Install the No. 3 engine under cover with the 3 clips.